Medium frequency spot welding machine capacitor industry application

#Case ·2024-09-14

Medium frequency spot welding machine capacitor industry application

The high-frequency resistance welding electric light source adopts a precision inverter welding power supply, which has significant industry advantages. First, its response speed is extremely fast, using an inverter frequency of 1 to 4KHz, and the time adjustment and feedback control cycle is within 1 millisecond, which greatly improves the control accuracy.

Secondly, the welding process performs well. Since the welding current is pulsating DC, the disadvantage of not heating the workpiece when the AC passes through zero is avoided, so that the welding current required for the same welding object is significantly reduced. This not only reduces the heating of the electrode, prolongs the service life, but also improves the welding efficiency.


Energy saving and environmental protection is another significant advantage. Traditional capacitor energy storage welding machines operate at a lower frequency, resulting in transformer saturation and increased losses. In contrast, inverter welding machines operate at a higher frequency (4-25kHz), with low losses and improved power factor, thereby achieving significant energy saving effects.


In addition, the IDP series inverter DC welding power supply is independently developed by Huandian, and the main components are imported to ensure reliability and stability. The power supply adopts advanced inverter technology and DSP electronic control, and has strong welding quality control capabilities and data monitoring functions. Its control accuracy is as high as 0.2 milliseconds, the heat generation is small, the solder joint appearance is good, the welding stability is strong, and the welding defect rate is low.


Improve welding quality: High-precision control and low heat input ensure the strength and consistency of the welded joint, reduce welding defects, and improve product quality.

Protect workpieces: The unique welding principle and precise control technology effectively reduce the thermal impact on the workpiece, protect the internal structure of the workpiece, and extend the service life of the product.

Improve production efficiency: Quick response and intelligent operation make the welding process more efficient, reduce manual intervention, and improve production efficiency and capacity.

Energy saving and environmental protection: The precision spot welding machine has high energy utilization during the welding process, which reduces energy waste. At the same time, the low heat input also reduces thermal pollution to the environment, which is in line with the green production concept of modern industry.


Finally, the powerful database function can record up to 5 million welding data and support USB flash drive export, which is convenient for welding quality monitoring and traceability. These advantages make high-frequency resistance welding electric light source an ideal choice for the modern welding industry.

Five working frequencies, six control modes.

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