#Case ·2024-09-11
Advantages of high-frequency resistance welding electric light source in the industry
High-precision control: The precision spot welder adopts an advanced control system, which can achieve precise adjustment of welding parameters, including current, voltage, time, etc., to ensure that each welding can achieve extremely high precision.
Double-sided double-point overcurrent welding: The unique double-sided double-point design enables the current to be evenly distributed during the welding process, forming a stable molten core, and improving welding strength and consistency.
Low heat input: By accurately controlling the welding parameters, the precision spot welder can minimize heat input while ensuring welding quality, reduce the heat-affected zone of the workpiece, and protect the internal structure of the workpiece from damage.
Fast response: Using high-frequency inverter technology, the power supply responds quickly, can quickly reach the set parameters, and improve welding efficiency.
Intelligent operation: Equipped with an advanced intelligent control system, it can realize the automation and intelligence of the welding process, reduce the difficulty of operation, and improve production efficiency.
The high-frequency resistance welding electric light source adopts a precision inverter welding power supply, which has significant industry advantages. First, its response speed is extremely fast, using an inverter frequency of 1 to 4KHz, and the time adjustment and feedback control cycle is within 1 millisecond, which greatly improves the control accuracy.
Secondly, the welding process is excellent. Since the welding current is pulsating DC, the disadvantage of not heating the workpiece when the AC passes through zero is avoided, so that the welding current required for the same welding object is significantly reduced. This not only reduces the heating of the electrode, prolongs the service life, but also improves the welding efficiency.
Energy saving and environmental protection is another significant advantage. Traditional capacitor energy storage welding machines operate at a lower frequency, resulting in transformer saturation and increased losses. In contrast, inverter welding machines operate at a higher frequency (4-25kHz), with low losses and improved power factor, thereby achieving significant energy saving effects.
In addition, the IDP series inverter DC welding power supply is independently developed by Huandian, and the main components are imported to ensure reliability and stability. The power supply adopts advanced inverter technology and DSP electronic control, and has strong welding quality control capabilities and data monitoring functions. Its control accuracy is as high as 0.2 milliseconds, the heat generation is small, the solder joint appearance is good, the welding stability is strong, and the welding defect rate is low.
Finally, the powerful database function can record up to 5 million welding data and support USB flash drive export, which is convenient for welding quality monitoring and traceability. These advantages make high-frequency resistance welding electric light source an ideal choice for the modern welding industry.
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