IDP-300 is a high-precision welding power supply with 6 control modes, 5 working frequencies (1KHz/2KHZ/3KHZ/4KHZ/5KHZ), and the industry's first servomotor control function, which realizes precise and adjustable welding pressure in multiple stages, and adjustable reset distance of the weld head, which can solve the instantaneous impact of the weld head coming down from the cylinder mode.
Details
IDP 300 precision spot welding machine 15000A
HUANDZK IDP-300 high-precision spot welding machine is a welding equipment that integrates high precision, multi-function and high customizability. It is designed to meet the needs of different industries for precision welding. By adopting advanced servo motor control technology, it realizes the precise adjustment of pressure and welding head reset distance during welding, effectively solving the impact problem that may be caused by the traditional cylinder method, thereby improving the stability of welding and the quality of finished products.
The equipment is equipped with an 8-inch high-definition touch screen with a friendly user interface. It can display key parameters in the welding process, such as current, voltage, power and resistance waveforms in real time, making the operation more intuitive and convenient. At the same time, it supports a variety of control modes, including fixed peak current, fixed secondary current, fixed secondary voltage, fixed power, fixed pulse width and mixed control, which can be flexibly selected according to specific welding needs.
In terms of safety performance, IDP-300 has built-in multiple fault diagnosis, welding protection and monitoring alarm functions to ensure that potential problems can be discovered and handled in time during the welding process to ensure the safety of operators and equipment. In addition, it also provides a rich I/O interface and multiple communication protocol support, which is convenient for integration with external automation control systems to realize the automated management of welding processes.
In order to further improve welding quality and efficiency, IDP-300 also supports the storage function of welding records and fault information. Users can export and read these data in real time through a USB flash drive, which is convenient for quality monitoring and quality tracking. At the same time, it also supports the upper and lower limit monitoring settings of parameters such as current, voltage, and power, as well as advanced functions such as multi-stage discharge, slow rise and slow fall, which helps to optimize the welding effect and reduce the occurrence of problems such as welding spatter.
In short, the HUANDZK IDP-300 high-precision spot welding machine has broad application prospects and market competitive advantages in the field of precision welding due to its high precision, multi-function and high customizability.
The influence of current on heat generation is greater than that of time and pressure. Therefore, it is a parameter that must be strictly controlled during the welding process. If the welding current is too small, the core cannot be formed or the core size is small, and the strength of the weld is small; if the welding current is too large, it will cause overheating, spattering, and deep indentation of the welded workpiece.
2. Influence of welding time
In order to ensure the core size and weld strength, the welding time and welding current can complement each other within a certain range. In order to obtain a weld of a certain strength, a large current and a short time (strong condition, also known as hard specification) can be used, or a small current and a long time (weak body condition, also known as soft specification) can be used.
3. Influence of electrode pressure
Electrode pressure has a significant effect on the total resistance between the two electrodes. When the electrode pressure is small, spatter is easy to occur. As the electrode pressure increases, the total resistance decreases. When the electrode pressure increases and the welding current remains unchanged, the reduction in heat generation caused by the reduction in total resistance cannot be compensated. Therefore, the strength of the weld decreases with the increase in welding pressure. The solution is to increase the welding current while increasing the pressure.
4. Influence of electrode shape and material properties
Since the contact area of the electrode determines the current density, and the resistivity and thermal conductivity of the electrode material are related to the generation and loss of heat, the shape and material of the electrode have a significant impact on the formation of the weld nugget. As the electrode tip deforms and wears, the contact area increases and the strength of the weld spot decreases. Pay attention to the maintenance and trimming of the electrode (spot welding head) during use.
