Spot welding machine optical communication industry application

#Solution ·2024-09-19

Spot welding machine optical communication industry application

With the full arrival of the 5G era, grasping this technological wave means embarking on the fast track of rapid development. As the core component of 5G mobile phones, the welding technology in the production process of the temperature plate is particularly important. The temperature plate spot welding machine covers multiple key processes with its high efficiency, starting from the precision welding of copper sheets and copper meshes/copper wires after etching, it has demonstrated its unique advantages. The combination of precision welding machine and precision welding head not only ensures the welding quality due to the low power and high precision characteristics of the spot welding machine, but also perfectly adapts to the needs of mass production through the precise control of the welding head stroke.

In order to achieve the massive supply of the 5G mobile phone market, we have built a fully automatic welding production line that integrates automatic loading, welding and unloading, greatly improving production efficiency and cost control capabilities. In the increasingly competitive market, cost and efficiency have become the key to success, and the introduction of automated welding lines is our precise response to this.


Subsequently, in the welding process of copper sheets and copper meshes, we flexibly adopt a variety of technologies such as brazing, molecular diffusion welding or vacuum diffusion welding, supplemented by semi-automatic production lines to ensure that every step of the operation is accurate and correct. The welding of the upper and lower covers also follows this process, ensuring the stability and reliability of the overall structure.


After entering the glue coating, brazing nozzle and vacuum stage, we use the nozzle welding machine to accurately weld the nozzle of the temperature equalizer, and then use the chain plate line to realize the overall transportation to the die cutting station to complete the precise cutting of the nozzle. This set of highly automated welding solutions not only improves production efficiency, but also reduces costs while ensuring excellent product quality.


The spot welding machine adopts advanced double-sided double-point overcurrent welding technology. By precisely controlling the electrode pressure and welding current, it can achieve instant thermal welding between metals, while ensuring that the internal structure of the welded workpiece is intact. In the application of the optical communication industry, it is easy to operate. You only need to adjust the electrode position, select the appropriate current and connect the cooling water to start welding. The entire welding process is precise and controllable. From the placement of the weldment, pressurization, power-on heating to power-off separation, each step has been carefully designed to ensure the perfect presentation of the welding effect.


In addition, the IDP series inverter DC welding power supply, as our independently developed star product, has demonstrated excellent welding quality control capabilities with its perfect combination of high-frequency inverter technology and DSP electronic control technology. Its high-precision control (up to 0.2 milliseconds), low heat generation, minimal damage to the workpiece, beautiful solder joints, high welding strength and high stability all reflect our unremitting pursuit of quality. At the same time, the power supply also has powerful data monitoring and quality traceability functions, providing strong support for the continuous optimization of the production process.

Five working frequencies, six control modes.

Professional technical team provides comprehensive one-stop welding system solutions.

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